The Rope Dyeing Range is equipped advantaged technology, it is specially designed for the customer to meet their requesting. The heavy-duty frame and the friendly control interface to ensure the high efficiency operation to work on 6-42 ropes.

Major Processing Function:

• Scouring.
• Mercerizing.
• Sulfur Bottoming.
• Pigment Bottoming.
• Reactive Bottoming.
• Indigo dyeing.
• Sulfur topping.
• Bottoming & Indigo dyeing.
• Indigo dyeing + Topping.
• Bottoming + Indigo dyeing + Topping.

Specification of Machine:

• Number of rope : 6-42 ropes.
• Yarn count : 6-60S Roller.
• width : 400-2,500mm.
• Machine speed : 5-35 mpm.
• Steamer yarn content : 30 meters.
• Max. Nip pressure : 100 KN, adjustable.
• Max. Dancer tension : 2KN, adjustable.
• Oxidation length : 40/50 meeters.
• Chemical circulation rate : 2.5 — 4 times/hour.
• Max. ball diameter on creel : 1,500 mm.

CREEL:

• Standard creel stand design with assistant carrier roll to reduce the chance of the rope twist.
• Double-deck creel stand design with assistant carrier roll to reduce the space for special application. (optional)
• Increase height of the creel frame to reduce the chance of the rope twist.
• Super strong nylon bushing to increase the duration.
• Extra support bars on top of the frame to prevent the slack yarn going into the draw nip.
• Auto tension control adjustment for the creel. (optional)

STEAMER:

• Special design for steam generator to ensure Steam temperature reaching 1020 C.
• Special design to reduce water leakage at entrance and exit section of steamer.
• Special design of steamer roof to prevent dripping on the ropes inside the steamer.
• Integrated exhaust fan design for customer just need simply to connect the exhaust air duct.
• Easy HMI operation for the steamer control.

DYE BOX & WASH BOX:

• Super strong material (SS304/SS316) with surface nanotechnology coating.
• Double-Suction line design to ensure the evenness of the chemical circulation.
• Super strong SS roll design & Gomplast rubber coating.
• SEW gear box and motor assembly.
• Precisely pneumatic squeezing & compensator tension adjustment.
• Count flow design with pneumatic valve control.
• Elevated design of the top roll (optional).
• Flute roll design of the top or bottom roll.

CIRCULATION & DOSING:

• Modular design of the circulation system, easy for installation & maintenance.
• Modular design of the auto dosing system, real time feedback for precisely control.

OXIDATION STRUCTURE:

• Super strong support column for the structure (200x200mm).
• Static spray technology for the MS material coating.
• Special design of the height of the structure to increase the oxidation length of the rope in the air.
• Special design of the catwalk between the dye boxes for easy operation.
• Super polished or Teflon coated sky roll.
• Modular design of the structure for easy installation.

DRY CAN:

• SS rotary union.
• Spirax Sarco steam trap.
• Super strong double V belt to drive the cylinders.
• SEW gear box and motor assembly.
• Vacuum valve to prevent damages of the cylinder.
• Energy saving design of the cylinder.

COILER:

• Standard design of the gear box.
• Special design of clutch to enable the swing tubes stopped during the lead loop pass.
• Special design of height of the structure to increase the oxidation length of the rope in the air.
• Catwalk on top of the coiler for easy operation & maintainance.